In practice,
motors with bifilar windings are always powered as either unipolar or
bipolar motors. Figure 1.4 shows the alternative connections to the windings
of such a motor.
To
use a bifilar motor as a unipolar motor, the two wires of each winding
are connected in series and the point of connection is used as a center-tap.
Winding 1 in Figure 1.4 is shown connected this way.
To use a bifilar
motor as a bipolar motor, the two wires of each winding are connected
either in parallel or in series. Winding 2 in Figure 1.4 is shown with
a parallel connection; this allows low voltage high-current operation.
Winding 1 in Figure 1.4 is shown with a series connection; if the center
tap is ignored, this allows operation at twice the voltage and half the
current as would be used with the windings in parallel.
It should be
noted that essentially all 6-wire motors sold for bipolar use are actually
wound using bifilar windings, so that the external connection that serves
as a center tap is actually connected as shown for winding 1 in Figure
1.4. Naturally, therefore, any unipolar motor may be used as a bipolar
motor at twice the rated voltage and half the rated current as is given
on the nameplate.
For those who
salvage old motors, finding an 8-wire motor poses a challenge! Which of
the 8 wires is which? It is not hard to figure this out using an ohm meter,
an AC volt meter, and a low voltage AC source. First, use the ohm meter
to identify the motor leads that are connected to each other through the
motor windings. Then, connect a low-voltage AC source to one of these
windings. The AC voltage should be below the advertised operating voltage
of the motor; voltages under 1 volt are recommended. The geometry of the
magnetic circuits of the motor guarantees that the two wires of a bifilar
winding will be strongly coupled for AC signals, while there should be
almost no coupling to the other two wires. Therefore, probing with an
AC volt meter should disclose which of the other three windings is paired
to the winding under power.