Ethernet/IP & Modbus
TCP Stepper Motor Indexer Drive
4.0 Arms/5.7A peak (24-48Vdc) |
FEATURES:
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- Integrated Stepper Controller AND Driver
- Incorporates Ethernet/IP AND Modbus TCP interface
- Works with all PLCs & PACs that support Ethernet/IP
or Modbus TCP
- 1 to 6 Axis of motion control - buy what you need, expand
later.
- Hybrid control: Servo performance using Stepper hardware.
- Operate via Open or Closed Loop
- Programming is easy! No additional software is required.
- DIN rail mounting for simple, standard installation
DESCRIPTION:
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AMCI’s ANG1(E) Integrated Stepper Controller/Drive
product is a ground breaking approach to PLC-based motion
control systems.
Traditional motion controllers are difficult to integrate
with PLC-based automation systems. There are so many manufacturers,
so many different choices, and each solution contains proprietary
features that complicate installation, programming, and compatibility.
You’re also faced with mechanical challenges because
these motion controllers often use non-standard mounting hardware.
And their configuration involves learning another software
program and/or language foreign to your controls environment.
AMCI’s ANG1(E) eliminates these headaches with a revolutionary
design that leverages modern networks to deliver unmatched
value to automation users, no matter what PLC or PAC they’re
using.
Expandable Motion Control: 1 - 6 Axes
The ANG1(E) integrates a stepper controller and driver into
one, compact package that communicates with the host controller
(your PLC or PAC) over the network. All programming is performed
by the same software used to configure your PLC, plus it mounts
on a standard EN 05 022 – 35 X 7.5 DIN rail to simplify
installation and lower costs.
ANG1E: |
Master controller with integrated network
connection |
ANG1: |
Expansion controller (no network connection) |
- Single-axis motion control: (1)
ANG1E shown
The ANG1(E) is the easiest way to add sophisticated motion
control to your networked control system. We’ve integrated
the network interface, stepper controller, and driver into
one compact package that installs on a standard din rail
– just hook up your motor to complete the system!
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Multi-axis motion control: (1)
ANG1E + (5) ANG1 shown
The ANG1(E) easily expands from 1-to-6 axis of motion
control by stacking additional controller drives onto
the “master”, and it only requires a single
network connection for all communication. This innovative
product design simplifies installation, optimizes network
performance, and ensures system integrity. Please see
the diagram below for details.
HYBRID CONTROL:
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Hybrid Control: Stepper Control with Servo Performance
AMCI’s
ANG1(E) introduces Hybrid Control. AMCI's Engineering Group
combined the strengths of Stepper and Servo technology into
one motion control product. We’ve eliminated compromise.
Traditionally, stepper control was the preferred technology
for low speed, high torque applications involving repetitive
motion. The affordability of stepper control automation made
it an attractive option, especially since installing and programming
a complete system is straightforward.
Alternatively, some applications require dynamic performance
related to shifts in load. This type of automation was best
suited to Servo systems that use encoder position feedback
to optimize acceleration, speed, and torque throughout the
motion control. Servo systems are powerful, but expensive.
Plus, their sophistication requires complex programming and
PID tuning.
The ANG1(E) is a “best of breed” product that
delivers exceptional performance across a range of applications.
Like a stepper, AMCI’s ANG1(E) delivers excellent low
speed, high torque motion control at an affordable price.
Like a servo, AMCI’s ANG1(E) can be equipped with encoder
feedback to deliver closed loop performance that responds
dynamically to changes in load.
Finally a high performance, low cost, and easy to program
integrated motion controller that consolidates hardware (controller
& drive) while working with a variety of PLCs and PACS.
PROGRAMMING:
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User Friendly Programming
The ANG1(E) is easy to program by taking advantage of the
software already used by your PLC or PAC. The ANG1(E) is compatible
with any PLC that supports Ethernet/IP or Modbus TCP since
it’s programmed using the input/output registers within
the host controller. For example, Allen-Bradley users can
configure AMCI’s ANG1(E) using their RSLogix software,
and Schneider customers via Unity Pro. No additional software
(or learning curve) is required to add this motion controller
to your PLC.
Users also have the option of configuring & testing the
ANG1(E) using AMCI's Enet software. The PC-based GUI (graphic
user interface) can be downloaded at no charge and simplifies
the ANG1(E)'s protocol selection, network addressing, drive
set-up (steps/resolution, current, etc.), and test operation.
Additionally the Enet software automatically generates the
data words you'll need to configure the ANG1(E) within your
PLCs/PACs ladder logic program. Whether you've been programming
motion controllers for years or months, AMCI's Enet software
for the ANG1(E) makes it simple, intuitive, and easy to add
sophisticated motion control to your system.

PLC/PAC COMPATIBILITY:
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Compatible PLCs & PACs (with Ethernet/IP &
Modbus TCP):
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| Allen-Bradley |
Schneider |
Other Mfrs |
| 1756 ControlLogix |
Modicon Quantum |
Omron |
| 1769 CompactLogix |
Modicon Premium |
Mistubishi |
| 1764 MicroLogix |
Modicon M340 |
General Electric |
| 1762 MicroLogix |
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Many more... |
| 1746 SLC500 |
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| 1771 PLC5 |
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Easy Installation Using Standard DIN Rails:
The ANG1(E)’s DIN Rail mounting systems saves installation
time since the modules just “snap” onto the metal
rails – we’ve eliminated the headaches related
to mechanical fastening and panel integration. A complete
system can be quickly put together in an organized configuration
that provides high density, flexibility, safety and design
time savings…which translates into ROI.
APPLICATIONS:
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ANG1(E) For New Installations or Controls Upgrades:
NEW: Designing New Machine/Line Controls:
The ANG1(E)’s integrated product design eliminates
the problems of an improperly matched stepper controller
and driver by combining both functions into a single package.
We’ve taken the guesswork out of compatibility, cabling,
and connectors – just connect a stepper motor and
your system is optimized for performance and reliability
at any speed.
Not sure how many axis of motion you’re going to
need? Maybe you’d like the option of expanding your
motion control system as needed. The ANG1(E) makes adding
axis of motion control incredibly easy and cost effective.
Using a single network connection you just stack additional
controller drives onto the master module for up to 6 axis
of motion.
UPGRADE: Retrofitting Machine/Line Controls:
The ANG1(E) is a perfect choice for machines and/or applications
that do not require new stepper motors but need a control
system upgrade. Integrating the ANG1(E) stepper controller
drive into your PLC or PAC based controls is easily managed
via an Ethernet/IP or Modbus TCP network connection. Plus
it’s compatible with a wide variety of stepper motors,
including those sold by AMCI. And the ANG1(E)’s standard
DIN rail mounting ensures a straightforward, economic installation
that minimizes time and effort.
Flexibility and performance at a reasonable price separate
the AMCI ANG1(E) from other solutions. Whether you need
to control a single stepper motor or multiple axis of motion,
AMCI’s ANG1(E) makes it easy and affordable without
sacrificing performance.
Popular Applications:
• Point-to-point positioning
• Conveyor & Sorting control
• Web handling (tension control)
• Drilling Machines
• Grinding machines
• Wire cutting
• Fluid control
• Mail handling systems
• Packaging
• Labeling
• Semi-conductor manufacturing
ELECTRICAL SPECIFICATIONS:
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Ethernet/IP &
Modbus TCP Stepper Motor Indexer Drive
4.0 Arms/5.7A peak (24-48Vdc) |
Amplifier type:
Bipolar with two MOSFET H-bridges; RMS current
control, 20 kHz PWM |
Number of phases:
(2) two |
Supply voltage:
24 to 48Vdc, surge to 60Vdc |
Auxiliary Input Specifications:
- Differential. DC Inputs accept 3.5 to 27Vdc without
the need for an external current limiting resistor.
1500 Vac/dc opto-isolated. Can be wired as single
ended inputs.
- Encoder Inputs are designed for 5Vdc differential
and require external current limiting resistor for
12 to 24Vdc operation
The three differential inputs can be configured to
be used as Home, Emergency Stop, Over Travel Limit Switches,
Start Index Move, Stop Jog or Registration input, Capture
Encoder Position, or as a General Purpose Input. |
Fault output:
open collector/emitter 30Vdc max & 20 mA max
One output is configurable as a Fault Output or as
a General Purpose Output |
OPERATIONAL SPECIFICATIONS:
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Ethernet/IP &
Modbus TCP Stepper Motor Indexer Drive
4.0 Arms/5.7A peak (24-48Vdc) |
Current rating:
4.0 Arms (average current) / 5.7A peak (peak
current)
NOTE: There
are 2 ways to express the magnitude of current in microstepping
stepper motor drivers, RMS and Peak.
1 amp RMS = 1.414 amp Peak.
AMCI's ANG1(E) stepper motor controller/driver is rated
for 4.0 amp RMS or 5.7 amp
Peak. |
Available Commands:
- Absolute Move
- Relative Move
- Hold Move
- Resume Move
- Immediate Stop
- Homing
- Jogging
- Registration Move
- Indexed Move
- Blend Moves
- Reset Errors
- Preset Position
- Preset Encoder Position
- Electronic Gearing (only when the ANG1(E) is configured
to use a quadrature encoder)
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Motor Step per Revolution Resolution:
Programmable to any value between 200 and 32,767 steps
per revolution. The ANG1(E) uses variable step size
motion for extreme smoothness regardless of programmed
resolution. |
Maximum velocity:
motor/load dependent |
Output current:
1.0A - 4.0A rms selectable in 0.1 amp increments,
programmable over Ethernet/IP & Modbus TCP |
Maximum operating temperature:
(-20° to 50°C) ambient temperature |
Idle current:
Programmable from 0% to 100% programmed motor current
in 1% increments. Motor current is reduced to selected
level if there is no motion for 1.5 seconds. Current
is restored to full value when motion is started. |
Motor connections:
Eight lead series or parallel, six lead series or center
tapped, or four lead motors using a four pin motor connector. |
Connectors:
| AMCI Part # |
Description |
Wire gauge recommendation |
| MS-2x11 |
I/O connector |
28 - 16 AWG |
| MS-4M |
Motor connector |
28 - 16 AWG |
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Mounting
AnyNET-I/O modules can be mounted on the following
DIN Rail types
- EN 05 022 - 35 x 7.5 (35 x 7.5 mm)
If you are only installing one ANG1E module instead
of an interconnected stack, then you can also use the
following DIN rail.
- EN 05 022 - 35 x 15 (35 x 15 mm)
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HARDWARE PROTECTION
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Ethernet/IP
& Modbus TCP Stepper Motor Indexer Drive
4.0 Arms/5.7A peak (24-48Vdc) |
Hardware protection:
- Short circuit protection - phase to phase and phase
to ground.
- Overtemperature circuitry.
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