What
Is A Stepper Motor? (continued
from page
2)
Stepper Motors: Unipolar Motors
Unipolar
stepping motors, both Permanent magnet and hybrid stepping
motors with 5 or 6 wires are usually wired as shown in the
schematic in Figure 1.2, with a center tap on each of two
windings. In use, the center taps of the windings are typically
wired to the positive supply, and the two ends of each winding
are alternately grounded to reverse the direction of the field
provided by that winding. An animated
GIF of figure 1.2 is available.
The motor cross section shown in Figure 1.2 is of a 30 degree
per step permanent magnet or hybrid motor -- the difference
between these two motor types is not relevant at this level
of abstraction. Motor winding number 1 is distributed between
the top and bottom stator pole, while motor winding number
2 is distributed between the left and right motor poles. The
rotor is a permanent magnet with 6 poles, 3 south and 3 north,
arranged around its circumference.
For higher angular resolutions, the rotor must have proportionally
more poles. The 30 degree per step motor in the figure is
one of the most common permanent magnet motor designs, although
15 and 7.5 degree per step motors are widely available. Permanent
magnet motors with resolutions as good as 1.8 degrees per
step are made, and hybrid motors are routinely built with
3.6 and 1.8 degrees per step, with resolutions as fine as
0.72 degrees per step available.
As shown in the figure, the current flowing from the center
tap of winding 1 to terminal a causes the top stator pole
to be a north pole while the bottom stator pole is a south
pole. This attracts the rotor into the position shown. If
the power to winding 1 is removed and winding 2 is energized,
the rotor will turn 30 degrees, or one step.
To rotate the motor continuously, we just apply power to the
two windings in sequence. Assuming positive logic, where a
1 means turning on the current through a motor winding, the
following two control sequences will spin the motor illustrated
in Figure 1.2 clockwise 24 steps or 4 revolutions:
Winding 1a 1000100010001000100010001
Winding 1b 0010001000100010001000100
Winding 2a 0100010001000100010001000
Winding 2b 0001000100010001000100010
time --->
Winding 1a 1100110011001100110011001
Winding 1b 0011001100110011001100110
Winding 2a 0110011001100110011001100
Winding 2b 1001100110011001100110011
time --->
Note that the two halves of each winding are never energized
at the same time. Both sequences shown above will rotate a
permanent magnet one step at a time. The top sequence only
powers one winding at a time, as illustrated in the figure
above; thus, it uses less power. The bottom sequence involves
powering two windings at a time and generally produces a torque
about 1.4 times greater than the top sequence while using
twice as much power.
The step positions produced by the two sequences above are
not the same; as a result, combining the two sequences allows
half stepping, with the motor stopping alternately at the
positions indicated by one or the other sequence. The combined
sequence is as follows:
Winding 1a 11000001110000011100000111
Winding 1b 00011100000111000001110000
Winding 2a 01110000011100000111000001
Winding 2b 00000111000001110000011100
time --->
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