Robust Steering Control with Integrated Motion Solutions

Improved efficiency, simplified integration, & reduced costs

This case study highlights how AMCI’s integrated stepper motor was successfully implemented within ASI Drives’ Cyclone 150 drive system, delivering improved efficiency, simplified integration, and reduced maintenance costs. This collaboration demonstrates how AMCI’s products seamlessly enhance OEM solutions and drive system performance.

CHALLENGE:

OEMs and system designers increasingly need reliable, compact, and easy-to-integrate motor solutions that reduce system complexity and support advanced control. In particular, steering systems demand higher precision, fewer breakdowns, and seamless control, all while minimizing downtime and maintenance costs.

The Solution: AMCI SMD23E2 Stepper Motor Integration

AMCI’s SMD23E2 integrated stepper motor offers a significant upgrade from traditional systems. Featuring a ¼-inch shaft with a flat for the steering motor, this drive provides high precision and ease of use for integration into existing setups.

Key features of AMCI Stepper Motors:

• Built-in PLC Control: Simplifies installation by reducing the need for additional wiring and controllers.
• Networked Communication: Allows for easy integration with larger automation systems, improving scalability.
• Precision Control: Ideal for applications where precise positioning is critical.
• Advanced Features: Includes options for fault monitoring and performance tuning, ensuring smooth operation.

Key features of Cyclone 150:

• Robust Design: Ensures minimal downtime and reduced risk of failure.
• Reduced Downtime: The steer motor, traction motor, and wheel are serviceable.
• Integration: Reduces design burden, wiring requirements, and assembly labor.
• Heavy-Duty Wheel Bearing: High load capacity reduces need for companion frames.

Why OEMs and Integrators Choose This AMCI + Cyclone 150 Combo

• Pulling the Drive Out of the Panel:
  One of the standout advantages of this solution is the reduction in complexity. The AMCI stepper motor with integrated controller means there’s no longer a need for separate drives, simplifying the entire system and minimizing panel clutter. This “pulling the drive out of the panel” results in faster troubleshooting, more efficient space utilization, and easier maintenance.
• Reduced Maintenance Costs:
  By integrating the motor and controller into a single unit, maintenance is greatly reduced. There is no need to worry about the interconnection between separate controllers and motors, lowering the risk of failure and downtime. Additionally, the use of advanced diagnostics and fault detection through the Cyclone 150 further minimizes unnecessary repair costs. Regular checks and predictive maintenance also become easier, enabling faster issue identification and resolution.
• Additional Flexibility through PLC Control:
  The combination of AMCI’s SMD23E2 in the ASI Drives Cyclone 150 system offers substantial flexibility. With PLC control, users can adjust settings remotely, implement automation logic, and optimize performance based on specific requirements. This ability not only enhances operational control but also allows for easy upgrades and future-proofing. The system’s modularity means that changes to control strategies or system configurations can be achieved with minimal disruption.
  
  

Industry-Specific Advantages:

For OEMs developing equipment in manufacturing, automation, or medical mobility, AMCI’s integration-ready motors offer scalable precision and streamlined control, making it easier to build smarter machines that stand out.

• Manufacturing & Automation: Precision control and seamless PLC integration enhance productivity, reduce downtime, and simplify system scaling.
• Medical Equipment & Mobile Robotics: Ensures precision and reliability, reducing maintenance needs in sensitive applications like medical mobility equipment while increasing load capacity.